Aluminum Profile Factory Crane Case Study: Double Girder Overhead Crane

Project Overview

Guangdong Haomei New Materials Co., Ltd. is a large domestic comprehensive manufacturing listed enterprise of aluminum alloys, mainly engaged in building aluminum profiles, industrial aluminum profiles, and lightweight components for new energy vehicles. The enterprise has a melting and casting workshop, an extrusion production workshop, and a large finished product storage area. The lifting and transportation of aluminum rod raw materials and finished aluminum profiles in the factory area has a large workload, long operation duration, and strict requirements for the bearing capacity, smooth operation, and safety protection level of lifting equipment.

Based on the layout of Haomei New Materials’ large-span steel structure factory and aluminum material handling conditions, Shunfa Manufacturing provides customized double beam bridge cranes for the project. The equipment is deployed in the raw material storage area, production workshop, and finished product warehouse, responsible for the loading, unloading, stacking, and on-site transportation of aluminum round bars and various aluminum alloy profiles.

Solution

The double beam bridge crane put into use this time is specially optimized for the working conditions of the aluminum processing industry. The main beam structure is stable, runs smoothly, and has sensitive braking, which can meet the high-frequency continuous operation of the factory all day long. The entire machine is equipped with a complete set of safety protection systems to reduce the risk of profile lifting collisions and material slippage, and to meet the precision handling needs of aluminum materials. The span of the crane matches the size of the steel structure of the factory building, making full use of the upper space, optimizing the storage area stacking space, and improving the land utilization rate of the factory area.

Project effectiveness

After the project is put into use, standardized lifting equipment will be used to establish an automated material transfer system in the factory area, effectively improving the efficiency of aluminum raw material storage and finished profile outbound transfer, reducing manual handling operations, and improving the safety production environment in the workshop. The equipment operates stably for a long time, perfectly matching the large-scale aluminum production rhythm of Haomei New Materials, and connecting the production line with the warehousing and logistics links.

Shunfa Manufacturing relies on years of experience in the research and manufacturing of lifting equipment, deeply explores the pain points of lifting in the new materials industry, and provides customized lifting solutions. This cooperation also creates a mature benchmark case for material handling projects in the factory area of large aluminum profile manufacturing enterprises.